Task definition
- Increase in machine availability
- Start-up of a new product
- Mapping the processes in the ERP system
- Organisation Project Management
- Change management
Industry / Function / Environment
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Plastics processing
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Plant Manager
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Productivity improvement / process optimisation
- Production “black box”: no ERP use for controlling orders
- Introduction of a reporting system for process steps in the ERP system
- Replacing Excel lists with key figures
- Preventive maintenance of machines by manufacturer
- Continuous inline measurement of coating thickness
- Restructuring of the AV with defined distribution of tasks
- Revision of hall layout for new production line
- Construction of an assembly and processing line for new product
- Training of machine operators and line managers
- Enlargement of the project team and revision of the distribution of tasks
- Distribution of production responsibilities to 2 team leaders
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Increase in machine availability by 18
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Reduction of the reject rate by 14
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Visualisation through key production figures
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Use of the ERP system enables qualified statements on quantities and deadlines
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Improved communication between the project team and the customer
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Clear production line structure
- Internationally active group in the field of plastics injection moulding and painting
1,600 employees, € 150 million turnover - Takeover of the company after insolvency by US investor
- Production and finishing of interiors and exteriors for various car manufacturers